Egg Pasteurisation as a value addition practice – Part 2

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Source:

https://www.youtube.com/watch?v=Pf_LzIE2NwY

Duration: 

12:10:00

Year of Production: 

2023

Source/Author: 

FarmKenya
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To ensure cleanliness, the eggs undergo a washing process. The water used for washing is heated to a temperature higher than the internal temperature of the eggs.

Additionally, a controlled amount of chlorine is added to the water. It is important to note that the eggs are not soaked, as prolonged contact with water may lead to contamination. Instead, a careful drizzling of water is used during the washing process to maintain the eggs’ integrity and prevent any potential contamination.

The liquid egg is now put into the batch pasteurizer where the whole egg is pasteurized at 60 degrees ,the egg white at 57 degrees and yolk at 62degress for three and half minutes. After  the pasteurization process it is  emptied into clean sterilized containers and put in a freezer .The pasteurized eggs can either be stored as frozen for 15 months or refrigerated for 40days. At the  point of breaking the eggs is where you decide if you will make the whole egg, the egg white or egg yolk where you have to separate the yolk from the egg white for  making them separate. The pasteurized are are then packed in 500ml bottles which are ready for transportation and refrigeration a 500ml bottle containing 10 whole eggs, 13 egg whites and 50 egg yolks.

Production and packaging

After undergoing thorough inspection, the eggs are carefully broken one by one to ensure they are free from any signs of rot, blood clots, petroleum products, or fecal material. The desired eggs are those that possess intact yolks and whites. The liquid egg mixture is then carefully transferred to a batch pasteurizer, where the entire egg is subjected to pasteurization at specific temperatures: 60 degrees Celsius for the whole egg, 57 degrees Celsius for the egg white, and 62 degrees Celsius for the yolk. This process lasts for approximately three and a half minutes.

Once the pasteurization process is complete, the liquid egg is promptly poured into clean, sterilized containers and promptly stored in a freezer. These pasteurized eggs have an extended shelf life and can be safely stored in the freezer for up to 15 months. Alternatively, they can also be refrigerated, maintaining their freshness for a duration of 40 days.

Sequence from Sequence to Description
00:0000:39Introduction
00:4001:13The eggs have to be washed and the water used heated up to have temperature higher than the eggs internal temperature and is added some chlorine content. A soft brush is used to wash and the eggs are not soaked because it will contaminate them.
01:1402:20The eggs are inspected and broken one by one as they look for eggs that are not rotten, have no blood clots, have no petroleum products and eggs that have no fecal material. The best eggs is one where the yolk and the white has to be intact.
02:2103:50The liquid egg is now put into the batch pasteurizer where the whole egg is pasteurized at 60 degrees ,the egg white at 57 degrees and yolk at 62degress for three and half minutes. After pasteurization process its emptied into clean sterilized containers and put in a freezer the pasteurized eggs can either be stored as frozen for 15 months or refrigerated for 40days.
03:5105:20Summary
05:2106:09Summary
06:1007:40During the breaking process is where you decide if you will make the whole egg, the egg white or egg yolk. If you are going to make them separate then its at this point that you separate the yolk and the egg white.
07:4109:11The pasteurized are are then packed in 500ml bottles which are ready for transportation and refrigeration. A 500ml bottle contains 10 whole eggs, 13 egg whites and 50 egg yolks.
09:1210:42 The pasteurized eggs are sold at Kenya shillings 350,300 and 275 for egg whites, egg yolks and whole eggs respectively. Its major customers are those in the body building industry and cake decoration.
10:4312:10Summary

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